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LT1 Block and Cams - LT1 Cam-O-Rama
Bonus Test!
We had this hideous homebuilt intake manifold sitting on the shelf for about three years and figured there would be no better opportunity to test it. The story here is that a while back, we figured a higher-revving LT1 engine would enjoy the benefits of a larger intake plenum. So we headed down to the metal store and picked up a bunch of aluminum and started hacking away at a stock LT1 intake. We removed the entire top of the intake and welded a 2-inch tall extension to the length of the plenum. This precluded the use of the factory fuel crossover so some minor modifications were made to that as well. Some port matching was also in order to meet the runners of the Edelbrock heads. As soon as we were done wringing the most we could out of the Edelbrock intake, we left the big cam in there and installed what we lovingly call the "bread box" intake. We honestly had no idea how it would fare compared to the beautiful red intake that had performed so well. Not surprisingly, the gurus from the big E knew their stuff as their LT4 intake bested the bread box through almost the entire rpm range ... until 5,900 rpm that is. From there on up, the bread box did as it was designed to do and was able to feed just a little more air to the mill and pick up just a couple of horses. Was it worth it? Maybe, if you plan on using only a high stall converter and revving the wee out of the engine. Otherwise, save a bunch of time and effort and stick with what papa Vic puts out. Edelbrock Top-End Kit
Under a mass of wires that resembles the lower intestines of someone who overdosed on Skittles lies a wolf in wolf's clothing. The heads, intake, and throttle body of the Edelbrock LT4 kit are beautifully crafted pieces that scream power and deliver at a competitive price. We wanted to do this test with a combination that was in fact reasonably priced and readily accessible to the average rodder. There are a number of custom head porters out there who could no doubt out-perform the LT4 Xtreme heads, but at what cost? The Edelbrock heads showed up to our door in ready-to-run condition. The decks were perfectly level with no need for extra surfacing as some aftermarket heads require. Screw-in studs and guideplates precluded the need for expensive narrow body self-aligning rocker arms. In fact, we were able to use standard issue COMP rocker arms under the OEM valve covers by merely cutting out the tin tie-bar in the valve cover and installing a piece of tubing to make up the difference. The heads use lightweight 8mm valve stems with 2.02/1.57-inch stainless steel valves and beehive springs that according to our spring tester were easily good for more than .600 lift. They have fully CNC-ported combustion chambers as well as CNC-blended intake and exhaust runners. The only issue we had was that the large 195cc runners had a port entry that was larger than either the LT1 or LT4 intake gaskets. This was easily remedied by using a set of Felpro 1206 gaskets, and punching out a new set of boltholes in them. With flow numbers better than the factory LT4 heads and much less scarce, it makes the Edelbrock heads an easy choice. The Edelbrock LT4 intake manifold is every bit as nice as the heads. It uses an Air-Gap design to cool the runners and plenum and accepts all the factory sensors and bolt-ons as well as a 58mm throttle body without any extra grinding. A super nice red powdercoat mimics the finish of the GM LT4 intake. No port matching was required to mate the Edelbrock intake to their heads. Though they suggest some matching may be required if using this intake on factory heads. Together, the pieces of the Edelbrock top-end kit form a perfectly matched combo clearly capable of massive power. EMS-Pro
Controlling a fuel-injected engine can be very complex, or very simple. The options for an LT engine vary from using the stock computer and reflashing it with one of the available programmers, to running a complete stand-alone fuel management system. We've been down the road of reprogramming the stock ECU, and though it does work well, we wanted something that was easy to deal with outside the chassis of the car and didn't take forever to download each change. That left us trying to decide what fuel management system to use. There are tons of them out there, and honestly, they are all pretty darned good. We didn't want something that, in reality, could cost more than the car we yanked the engine from. Having used the home-brewed Megasquirt before on a few projects, we decided on the EMS-Pro from EFI-Source that uses the latest Megasquirt technology and Megatune software. With a flying-lead harness, a set of injector clips, an air intake sensor, coolant temp sensor, and narrow-band O2 sensor (all just plain-Jane GM stuff) our whole system cost less than half of some of the more popular systems. We just added a throttle position sensor, fuel rails, and injectors from a stock LT1 and we were in business. There are a number of options for triggering the ECU. After lengthy searching, we found a way to run it based off the Optispark pickup, but we wanted something a little simpler. Following the do-it-yourselfer attitude of the Megasquirt world, we rounded up an old Holley hall-effect crank trigger wheel, scavenged a crank sensor from an LS1 engine, and cobbled up a sensor mount. Correctly assuming there would be a learning curve, we got everything together on our run-in stand instead of wasting precious dyno time. The initial setup was fairly straightforward, and the engine fired up without much effort. The problem came whenever we tried to rev it above 3,000 rpm and it would stutter and stumble. After lengthy calls to EFI-Source tech dude Scott Clark-aka "Dieselgeek" on the boards-we went through a couple of different crank triggers and sensors, but it turns out we were just getting noise in the crank trigger wires from having them routed too close to the injectors. A quick rerouting and the engine ran like a dream. Tuning changes were quick and easy, and most didn't require turning off the engine, though I wouldn't suggest that technique in a moving car. For just over a grand, we had a fully optioned ECU with 12x12 resolution tuning tables that worked as good as anything on the market. MSD For LT1
In their quest for ignition perfection, MSD is constantly innovating and updating. Case in point: the billet LT1 Optispark distributor. They've taken the OEM design to the next level with this masterpiece. A billet aluminum base featuring large ball bearings for stability and an extra hold down bolt to reduce leakage are standard fare. What really sets it apart is the adjustable dial that allows the tuner to advance or retard the spark timing +/- 5 degrees at the twist of a screw. They've also included an upgraded optical pickup that is significantly improved over stock. Add those tricks to their top-shelf cap and rotor and it should be the last Opti you'll ever have to buy. The distributor isn't the only place where MSD is moving forward. Recently, they unveiled their 6AL-2 ignition box. Destined to take the place of the venerable 6AL that has been a staple in racing and hot rods for years, the 6AL-2 uses digital technology instead of an analog design. This allowed MSD to put additional features like a built-in two-step and optional hall-effect trigger pickup into a smaller case. More features, less space, what's not to like? As always, they even went through the effort of printing their wiring diagram on the back of the box for those of us who immediately destroy all instructions upon receipt.
| WHERE THE MONEY WENT |
| Item: |
Part No: |
Price: |
| Used LT1 complete engine core |
NA |
$150 |
| Eagle cast steel 3.75-inch stroke crank |
10352375057I |
$259.95 |
| Eagle SIR 5.850 rods |
SIR5850BBLW |
$264.95 |
| Wiseco flat-top pistons |
K166AS |
$653.99 |
| Total Seal gapless second piston rings |
NA |
$259.39 |
| Mahle/Clevite rod bearings |
CB663P |
$22 |
| Mahle/Clevite main bearings |
MS909P |
$25.95 |
| Mahle/Clevite cam bearings |
SH290S |
$17.95 |
| Felpro conversion gasket set |
QCS9966 |
$69.95 |
| Felpro head gaskets |
1074 |
$75.90 |
| Felpro intake gaskets |
1206 |
$16.95 |
| Felpro valve cover gaskets |
QVS50088R |
$16.25 |
| COMP Cams Type R Magnum lifters |
875-16 |
$207.88 |
| COMP Cams Magnum pushrods |
7608-16 |
$99.95 |
| COMP Cams Gold 1.5 roller rockers |
1004-16 |
$299.95 |
| Cloyes LT1 timing set |
C3039 |
$87.95 |
| Melling std. volume oil pump |
M55 |
$19.95 |
| Enginetech oil screen |
S55S1 |
$7.95 |
| Edelbrock LT4 Extreme heads |
61939 |
$2,059 |
| Edelbrock LT4 Air-Gap intake manifold |
7109 |
$509.95 |
| Edelbrock 58mm throttle body |
3810 |
$315.95 |
| Edelbrock LT1 camshaft |
2108 |
$285.95 |
| PARTS SUBTOTAL: |
|
$5,727.71 |
| LABOR |
| Bake and shot-blast block |
$40 |
| Torque plate hone block |
$122 |
| Deck block |
$110 |
| Clean, install cam bearings and freeze plugs |
$75 |
| Balance rotating assembly |
$225 |
| File fit rings |
$50 |
| Assemble engine |
$375 |
| LABOR SUBTOTAL: |
$997 |
| EFI PARTS |
| EFI-Source EMS-Pro ECU |
$795 |
| EFI-Source flying-lead wiring harness |
$95 |
| EFI-Source fuel injector pigtails (8) |
$96 |
| EFI-Source narrow band O2 Sensor kit |
$20 |
| EFI-Source coolant and air temp sensor kit |
$35 |
| Crank trigger wheel – used |
$20 |
| Hall-effect pickup from LS1 – used |
$5 |
| EFI SUBTOTAL: |
$1,066 |
| IGNITION PARTS |
| Item: |
Part No.: |
Price: |
| MSD Billet Optispark distributor |
83811 |
$499.95 |
| MSD spark plug wires |
32149 |
$109.95 |
| MSD 6AL2 |
6421 |
$251.95 |
| MSD Blaster SS coil |
8207 |
$40.95 |
| NGK spark plugs |
TR55 |
$21.52 |
| Ignition subtotal: |
|
$924.32 |
| BASIC ENGINE TOTAL: |
|
$8,715.03 |
| CAMSHAFT TESTING |
| Item: |
Part No.: |
Price: |
| remove Edelbrock cam |
2108 |
-$285.95 |
| COMP Cams LT1 cam option |
07-503-8 |
$249.95 |
| COMP Cams LT1 cam option |
07-467-8 |
$249.95 |
| COMP Cams LT1 cam option |
07-468-8 |
$249.95 |
| Deki 60 lb/hr injectors |
NA |
$450 |
| TOTAL COST: |
|
$9,129.03 |
| On The Dyno • LT Cam Test Results |
| RPM |
TEST 1 |
TEST 2 |
TEST 3 |
TEST 4 |
TEST 5 |
| |
TQ |
HP |
TQ |
HP |
TQ |
HP |
TQ |
HP |
TQ |
HP |
| 3,600 |
447 |
306 |
436 |
299 |
443 |
304 |
393 |
269 |
383 |
263 |
| 3,700 |
448 |
316 |
444 |
313 |
446 |
314 |
397 |
27 |
394 |
279 |
| 3,800 |
454 |
328 |
459 |
332 |
453 |
328 |
399 |
289 |
410 |
296 |
| 3,900 |
459 |
341 |
462 |
343 |
459 |
341 |
404 |
300 |
415 |
308 |
| 4,000 |
461 |
351 |
463 |
353 |
466 |
355 |
426 |
324 |
419 |
319 |
| 4,100 |
459 |
359 |
464 |
362 |
474 |
370 |
441 |
344 |
436 |
341 |
| 4,200 |
464 |
371 |
468 |
375 |
474 |
379 |
445 |
356 |
442 |
353 |
| 4,300 |
463 |
379 |
468 |
383 |
480 |
393 |
453 |
371 |
447 |
366 |
| 4,400 |
460 |
386 |
467 |
391 |
483 |
405 |
456 |
382 |
450 |
377 |
| 4,500 |
459 |
393 |
463 |
397 |
479 |
410 |
453 |
388 |
449 |
385 |
| 4,600 |
453 |
397 |
459 |
402 |
477 |
418 |
448 |
393 |
456 |
399 |
| 4,700 |
450 |
403 |
453 |
405 |
473 |
423 |
450 |
403 |
450 |
403 |
| 4,800 |
449 |
410 |
446 |
407 |
470 |
430 |
450 |
411 |
450 |
411 |
| 4,900 |
448 |
418 |
454 |
423 |
469 |
437 |
451 |
421 |
448 |
418 |
| 5,000 |
439 |
418 |
448 |
427 |
465 |
443 |
451 |
430 |
446 |
424 |
| 5,100 |
433 |
421 |
447 |
434 |
462 |
449 |
453 |
440 |
456 |
443 |
| 5,200 |
428 |
424 |
438 |
434 |
457 |
452 |
459 |
454 |
447 |
443 |
| 5,300 |
419 |
422 |
434 |
438 |
453 |
457 |
454 |
458 |
452 |
456 |
| 5,400 |
416 |
428 |
429 |
441 |
447 |
459 |
453 |
466 |
450 |
463 |
| 5,500 |
413 |
432 |
421 |
440 |
443 |
464 |
452 |
474 |
443 |
464 |
| 5,600 |
399 |
425 |
416 |
444 |
433 |
461 |
444 |
473 |
442 |
472 |
| 5,700 |
395 |
429 |
411 |
446 |
429 |
466 |
448 |
486 |
442 |
480 |
| 5,800 |
388 |
428 |
403 |
445 |
423 |
468 |
440 |
486 |
439 |
485 |
| 5,900 |
383 |
430 |
402 |
451 |
419 |
471 |
436 |
490 |
440 |
494 |
| 6,000 |
375 |
428 |
394 |
450 |
410 |
468 |
429 |
491 |
433 |
495 |
| 6,100 |
365 |
424 |
385 |
447 |
400 |
465 |
427 |
496 |
427 |
496 |
| 6,200 |
354 |
418 |
375 |
443 |
394 |
465 |
420 |
496 |
422 |
498 |
| 6,300 |
|
416 |
499 |
418 |
502 |
| 6,400 |
411 |
500 |
411 |
501 |
| 6,500 |
402 |
498 |
406 |
502 |
| 6,600 |
393 |
494 |
402 |
505 |
| TEST 1: |
Edelbrock top-end kit w/Edelbrock 2108 cam |
218/218 @ .050 |
.525/.525 lift |
112 LSA |
| TEST 2: |
Edelbrock top end w/COMP 07-503-8 cam |
224/230 @ .050 |
.503/.510 lift |
112 LSA |
| TEST 3: |
Edelbrock top end w/COMP 07-467-8 cam |
230/236 @ .050 |
.542/.537 lift |
113 LSA |
| TEST 4: |
Edelbrock top end w/COMP 07-468-8 cam |
242/248 @ .050 |
.549/.545 lift |
113 LSA |
| TEST 5: |
"Bread box" intake w/COMP 07-468-8 cam |
242/248 @ .050 |
.549/.545 lift |
113 LSA |
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