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Ford Ecoboost Six Cylinder - Sick Six!

Twin-Turbos. Direct Injection. 365 HP. 25 MPG. Will Ford's Better Idea Doom The V-8?
October, 2009
By Stephen Kim
Photography by Courtesy of the manufacturers
Ford Six Cylinder Pulley
Ford Six Cylinder Aluminum Block
Compared to a standard Duratec... 
   
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Ford Six Cylinder Aluminum Block
Compared to a standard Duratec 3.5L V-6, the EcoBoost's aluminum block features additional reinforcement ribs to reduce potential flex. The block's open-deck design is a consequence of the die-casting procedure. A die-cast block requires far less finishing machine work, as the contours of the die and block can be made much more precisely, however, unlike sand that can easily be drained from the cavities inside the block after casting, a reusable die must actually be pulled out of the finished block, making it very difficult to cast water jackets inside a closed deck. Since the cylinder sleeves in an open-deck block are only supported at the bottom, deck reinforcements must be wedged between the sleeves and the block to reduce distortion when subjected to high boost. Import racers have been doing this for quite some time.
Ford Six Cylinder Pistons
Although the EcoBoost's crank... 
   
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Ford Six Cylinder Pistons
Although the EcoBoost's crank is forged, its direct-injection system and precise engine management computer enable using less exotic powdered metal rods and hypereutectic pistons. The lower thermal expansion rate of the hypereutectic pistons allow running tighter piston-to-wall clearance for reduced blow-by. This also enables Ford to use low-tension rings.
Ford Six Cylinder Plugs
Like most late-model motors,... 
   
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Ford Six Cylinder Plugs
Like most late-model motors, the EcoBoost relies on a coil-on-plug ignition system to light the air/fuel mixture. The cylinder heads' hemispherical OHC layout positions the plugs centrally in the combustion chamber. The EcoBoost's advanced Bosch engine management computer can retard timing up to 20 degrees instantaneously.

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