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Upgrading 1975 Chevy Laguna Front Suspension - Brace Yourself!Revive Your Mid-'70s A-Body Front Suspension With A G-Plus System From Global West. From the July, 2009 issue of Popular Hot Rodding By Johnny Hunkins Photography by Johnny Hunkins
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The numbers are simply staggering. Between 1973 and 1977, General Motors built 7.4 million intermediate coupes, sedans, wagons, and car-based trucks. These ranged from mundane garden-variety Chevy Malibu station wagons, all the way to premium coupes like the Pontiac Can Am, Laguna S-3, and Olds 442. Every one of them had the exact same Radial Tuned Suspension (RTS), which was ground breaking for its day. RTS was the first time a suspension had been designed substantially from the ground up by computers. RTS addressed many previously elusive bad handling traits that arose from positive camber gain, excessive scrub radius, and an absence of self-centering caster. GM's RTS marked the first time a major manufacturer demonstrated a comprehensive understanding of all the subtleties of modern suspensions in one vehicle architecture. Moreover, RTS was the first time a suspension had been designed specifically for radial tires. The PHR '75 Laguna, like all '73-77 GM A-bodies, has the factory RTS. Like its contemporaries, the Laguna's stock suspension is lightyears ahead of the earlier '64-72 A-body design, so building a better mousetrap really doesn't involve a lot of trick alterations to the stock geometry that you typically see on earlier A-body aftermarket suspensions. What is a concern in these older cars--especially if performance driving is the end goal--is to beef up the control arms to withstand the punishment of big g forces. Another equally important concern is to rid all of the moving joints of binding and friction. Even new replacement rubber control arm bushings will create unpredictable handling near the limit, spoiling your fun as you turn in for that high-speed apex. With so many mid-'70s A-bodies out there, you could be forgiven for thinking there are a lot of aftermarket front suspension pieces out there, but in fact, Global West was the only company making anything at the time we performed these mods to our Laguna project car. We were fortunate to discover Global West practically in our back yard--San Bernardino, California--and took our "tribute" stock car racer there in person. (You'll recall we installed our rear suspension at Global West last month.) So how exactly does Global West address the concerns mentioned above? In the control arm department, the G-Plus upper arms are built with 1.25-inch diameter steel tubing, with a 0.187-inch-thick wall brace to reduce flex. Billet steel cross shafts also have a touch more camber curve built into them for more aggressive cornering. Global West's lower arms use even thicker 1 5/8-inch steel tubing, and feature a trick rotating spring mount with a stepped pigtail receiver made of polyurethane. This allows you to index your springs perfectly for a level ride. Both upper and lower arms can be ordered with Del-a-lum bushings, to create a near frictionless pivot, and therefore more predictable handling at the edge.  Removing the old shocks, control...  Removing the old shocks, control arms, springs, and sway bar are a snap, even without a lift. Here, Global West's Eric Norrdin demonstrates how commodious the front wheel housing is in our '75 Chevy Laguna S-3. You gotta love a front fender that swallows a 275/60R15 Nitto Drag Radial on a 2-inch cut spring without any rubbing whatsoever.  Eric starts by bolting on...  Eric starts by bolting on the G-Plus upper control arm first. Here you can see one of the control arm's two Del-a-lum bushings, which sandwich a piece of low-friction Delrin between two pieces of aluminum, for a joint that won't deform or bind under outrageous force. Nobody should be this happy early in the morning.  Inside the engine box, the...  Inside the engine box, the control arm cross shafts bolt right up. Check out the CNC-machined billet steel cross shaft that's been zinc washed. Global West does all their CNC machining and welding in house. In fact, these pieces were being manufactured just a few feet from where our work was being performed. If it sounds to you like a whole lot of severe-duty hardware for a hard-core dual-purpose street/track car, you've got the idea. This stuff can take a pounding, and Global West has built in the beefcake in designing these pieces for maximum track abuse. The strength built into the G-Plus upper and lower control arms is confidence inspiring, and we plan on putting it to the test once project Laguna sees completion. But lower control arms aren't the only component that needs to be addressed. The spring/shock package is equally critical for a track-bound car, and Global West's solution in this area doesn't disappoint. Global West offers two front spring packages for '73-77 GM A-bodies: a Street spring (part No. S-14, $162.99 pr) with a 1-inch drop and a slightly higher rate, and the Extreme Performance Handling spring (part No. S-15, $162.99 pr), also with a 1-inch drop, but with about 30 percent more spring rate. For the driving we plan, the Extreme Performance spring got the nod. For shocks, we chose the QA1 Stocker Star shock in a double-adjustable configuration. These bolt-in shocks are intended for hardcore on-track use, and feature a lightweight aluminum body, hard-chromed centerless-ground piston rods, double-lip wiper seals, and deflective disc valving. The double-adjustable QA1s have separate knobs for compression and rebound damping, and while most sources (including QA1) still quote 12 positions for each knob, we actually discovered our units had 32 discrete detents for compression, and 37 for rebound. Rounding out our Laguna's front suspension are a Global West 1 1/8-inch-diameter sway bar, and a bumpsteer kit from Baer Brakes. Given our stiffer spring package, we elected not to go with the stiffer 1-inch diameter sway bar (part No. SB-709, $215.39), and installed the softer 1 1/8-inch bar instead (part No. SB-883, $199.95). As a rule of thumb, you generally want sway bar stiffness to run counter to spring stiffness because stiffer springs will naturally cause the car to corner flatter on their own. Including the alignment on Global West's alignment rack, the front suspension took an entire 12-hour day. Why so long? We actually installed and removed the springs three times to check the ride height, and make adjustments to the spring height, which almost doubled the total install time. We felt that effort was worth it, and the ride height and the handling are much better off for it. We also replaced some of the stock steering pieces, like the drag link and inner tie-rod ends, which ate up some time. As for the ride quality, the spring and shock package have firmed up the feel tremendously; the Laguna no longer heaves and pitches over bumps like a tuna boat on a rough sea. Handling is now tight and light, with the biggest difference being felt in the perceived mass of the car. We like the sharp turn-in and flat cornering, and look forward to testing it on the autocross and road course, but before tackling that, we'll need good brakes, and some power under the hood.  The G-Plus lower arms come...  The G-Plus lower arms come next. You can see the spring cup in the center of the control arm; it's shaped to take a coil, and has a pocket for a pigtail. The spring cup rotates, which helps you clock the spring for an even ride height. The lower arms also come with spherical heim-joint-equipped, adjustable-length endlinks for your sway bar, or an aftermarket one like Global West's SB-883.  OK, so not everything here...  OK, so not everything here is bolt-in; some of it is hammer-on. A selection of multi-directional inertial transfer devices are helpful for guiding the control arm bushings into the chassis mounts so that the new bolts can be slipped through. The brake caliper only looks like it's hanging by the brake line--it's supported by a coat hanger off camera.  When installing the new springs...  When installing the new springs (or even the old springs), be careful to line the end of the spring with the pocket in the upper cup. The Global West's spring cup can then be adjusted to receive the lower pigtail. Short springs like the Global West pieces are generally safer to install than long ones, but caution should always be observed.  Baer Brakes' bumpsteer kit...  Baer Brakes' bumpsteer kit has a hexagonal wrench surface for easy adjustment of toe-in. The real purpose of the bumpsteer kit--having the ability to adjust the height of the endlink at the spindle--is actually being hidden by Eric's hand. In principle, you want the arc of the steering end link to mimic that of the lower control arm through the suspension's range of travel. This prevents any phantom steering input.  With most of the parts installed,...  With most of the parts installed, we dropped her down on all fours, and took a measurement from the ground to the top of the wheel well. It was 27 inches, or about 2 inches higher compared with the baseline measurement we started with. Three hours later, we had the front springs cut to the desired ride height--about 25 inches. Take note: this is the difference between your car looking like Floyd the barber and Conan the Barbarian.  The double-adjustable Stocker...  The double-adjustable Stocker Star shocks from QA1 are wider than stock (given the rather large adjusting knobs), and may not fit through all lower control arms without modifying the control arm opening. With that said, the Global West G-Plus arms were designed to swallow the Stocker Stars whole. You'll need to take a stab at your compression and rebound settings before installing them--we picked "8" for compression, and "4" for rebound. We'll be going stiffer than this when we hit the track, but these setting were perfect for street driving.  Before hitting the road, lube...  Before hitting the road, lube all the zerk fittings with a quality chassis lube. We like the synthetic Royal Purple Ultra Performance Grease for the kind of punishment we'll be dealing. Royal Purple EP lube has Synslide additive technology, which provides maximum protection under boundary lubrication conditions typically caused by heavy shock load conditions. In simple words: metal to metal, bad. Pedal to metal, good.  Installing the Global West...  Installing the Global West SB-883 front sway bar is supposed to be easy, but Eric's face tells the story. We wrestled with the end links because in cutting the springs so short, we bought ourselves some difficulty in the sway bar install department. No worries, we got it handled.  A quality alignment by someone...  A quality alignment by someone who knows performance alignments is an absolute necessity after a major front suspension overhaul like this. Earlier in the day, we also took the time to replace the drag link and inner tie-rod ends with new pieces. We kept the old idler arm and Pitman arm since they were good to go. | PROJECT TALLADEGA THE COST SO FAR | | DESCRIPTION: | PHR ISSUE: | COST: | | 1975 Chevy Laguna | October 2008 | $5,000 | | Phoenix 700R4 trans & converter* | February 2009 | $2,800 | | Sherwin Williams paint, materials, & labor | March 2009 | $3,979.73 | | Makeover (tires, wheels, graphics, seats, etc.) | April 2009 | $2,989.95 | | T&L 408ci solid-roller small-block* | May 2009 | $7,685 | | Global West rear suspension | June 2009 | $1,699.36 | | Global West front suspension | July 2009 | $2,569.83 | | TOTAL: | $26,723.87 | *not installed in car yet | WHERE THE MONEY WENT | | DESCRIPTION: | SOURCE: | PART NO.: | PRICE: | | Upper control arms (pair) | Global West | CTA-37A | $673.76 | | Lower control arms (pair) | Global West | CTA-37L | $788.15 | | Springs (pair) | Global West | S-15 | $162.99 | | Double-adjustable shocks (pair) | QA1 | DTC-1914P | $579.98 | | Front sway bar | Global West | SB-883 | $199.95 | | Bumpsteer kit | Baer Brakes | 3301013 | $165.00 | | TOTAL: | $2,569.83 |
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