Popular Hot Rodding Magazine Homepage Popular Hot Rodding
Get Adobe Flash player

1966 Ford Mustang Gets Rear Suspension- Fantastic Four-Link

1966 Ford Mustang Rear Suspension Rear Axle
We won't go into a lot of... 
   
  read full caption
1966 Ford Mustang Rear Suspension Rear Axle
We won't go into a lot of detail on how to get the original equipment out, but keep in mind you'll have to disconnect the driveshaft, brake lines, exhaust, shocks, and leaf springs. We removed the fuel line just to be safe, and plugged the rubber line from the tank with an old spark plug.
1966 Ford Mustang Rear Suspension Tcp Cradle
WHERE THE MONEY WENT
TCP G-Link kit $2,598
TCP sway bar $289
TCP spanner wrench $31
Total $2,918

STREET FIGHTER MUSTANG THE COST SO FAR
'66 Mustang 6-cyl. coupe $3,800
Battery replacement and relocation (11/08) $299.00
Radiator and fans (12/08) $1,398.12
Spindles, front brakes, wheels, and tires (1/09) $3,067.04
Trunk rehab and tool box (2/09) $40.48
Rack and pinion steering, column, and steering wheel (4/09) $3,012.00
9-inch rear and brakes (5/09) $4,631.02
Rear suspension (current) $2,918.00
Total $19,165.66

1966 Ford Mustang Rear Suspension Sanding Disc
1966 Ford Mustang Rear Suspension Measurement
Once the metal is clean, put... 
   
  read full caption
1966 Ford Mustang Rear Suspension Measurement
Once the metal is clean, put the brackets and cradle back up into the car. Bolt it in loosely where the shocks originally mounted to the body. While supporting the frame brackets with a C-clamp, measure to make sure the cradle and brackets are in square.
1966 Ford Mustang Rear Suspension Drill
The frame brackets have two... 
   
  read full caption
1966 Ford Mustang Rear Suspension Drill
The frame brackets have two holes in them that you will need to continue though the frame rail. In addition to the weld, the brackets attach with a square-bent U-bolt that you will push though one hole to come out the other.
1966 Ford Mustang Rear Suspension Bolt
1966 Ford Mustang Rear Suspension Weld
Double-check that the cradle... 
   
  read full caption
1966 Ford Mustang Rear Suspension Weld
Double-check that the cradle and brackets are still square, then tighten all mounting hardware. Now you're ready to weld the frame brackets onto the frame. I used a Lincoln SP-135 MIG welder that operates off your everyday 110 outlet. TCP instructs to stitch inch-long sections, leaving an inch gap between them.
1966 Ford Mustang Rear Suspension Dupli Color
Once the weld cools, paint... 
   
  read full caption
1966 Ford Mustang Rear Suspension Dupli Color
Once the weld cools, paint the weld and other bare metal areas to keep them from rusting. I used Dupli-Color's rubberized undercoating, and masked the area with a piece of cardboard.
1966 Ford Mustang Rear Suspension Four Link Suspension
1966 Ford Mustang Rear Suspension Lower Link
Bolt the lower link in where... 
   
  read full caption
1966 Ford Mustang Rear Suspension Lower Link
Bolt the lower link in where the front of the leaf spring was originally mounted. The upper link can also go in at this time. Often the bolts only want to fit one way, but if you have a choice, we suggest being as consistent as possible, facing the heads of the bolts either inward or outward for a clean look.
1966 Ford Mustang Rear Suspension Upper Link
1966 Ford Mustang Rear Suspension Mounting Brackets
1966 Ford Mustang Rear Suspension Mounting Bracket
Now it's time to bring in... 
   
  read full caption
1966 Ford Mustang Rear Suspension Mounting Bracket
Now it's time to bring in the rearend. Carefully jack the new rearend roughly into place, and bolt the links to it as the TCP instructions show.
1966 Ford Mustang Rear Suspension Bolted Coilovers
Bolt the coilovers in with... 
   
  read full caption
1966 Ford Mustang Rear Suspension Bolted Coilovers
Bolt the coilovers in with the supplied brackets and hardware without the springs installed. Jack the rearend up, moving the suspension though its full range of travel to make sure there is no binding. If it looks OK, you can install the springs in the coilovers. TCP offers a spring compressor, but we were able to push down on the spring enough to install it.
1966 Ford Mustang Rear Suspension Wheel
We wanted to see where the... 
   
  read full caption
1966 Ford Mustang Rear Suspension Wheel
We wanted to see where the ride height was before making any adjustments. The wheel fit beautifully in the wheelwell, however, without modification to the lip, it wasn't practical to leave it; we needed to raise the rear about inch.
1966 Ford Mustang Rear Suspension Coil
1966 Ford Mustang Rear Suspension Qa1 Coilover
Once the car is close to its... 
   
  read full caption
1966 Ford Mustang Rear Suspension Qa1 Coilover
Once the car is close to its desired ride height, you can adjust the spring pre-load with TCP's spanner wrench. The adjuster has a ball that fits into a detent on the threaded section of the shock, so measuring the number of full and partial rotations is extremely easy. Make sure you finish your adjustment at one of these detents so the set screw doesn't damage the threads.
1966 Ford Mustang Rear Suspension Frame Brackets
The frame brackets come with... 
   
  read full caption
1966 Ford Mustang Rear Suspension Frame Brackets
The frame brackets come with threaded inserts to mount the chassis-side sway bar brackets. Before slipping the bushing over the sway bar, grease it with the supplied lube.
1966 Ford Mustang Rear Suspension End Links
The end links are adjustable,... 
   
  read full caption
1966 Ford Mustang Rear Suspension End Links
The end links are adjustable, so you can ensure there is no pre-load on the sway bar when the suspension is at rest. There are three dimples on the sway bar to choose from to give the bar more or less effect.
1966 Ford Mustang Rear Suspension Underside
Before you lower the car and... 
   
  read full caption
1966 Ford Mustang Rear Suspension Underside
Before you lower the car and walk away from the project, grease all of the Zerk fittings on the new suspension to help it last a long time. The rear suspension still needs some adjusting, and once the new front suspension is installed, we will be able fine-tune everything together.
Mustangs Plus
Stockton
CA  95205
(800) 999-4289

www.mustangsplus.com
Total Control Products
8661 Younger Creek Dr.
Sacramento
CA  95828

www.totalcontrolproducts.com

Prev | 1  | 2

Discuss in our Forums
Ford Mustang Research
Ford Mustang Get updated on all your car buying needs from safety features, to specs, to crash test ratings and options. Get all the information you need if you are interested in buying a new car like the Ford Mustang. The 2010 Mustang is available with the following engine options: V8, V6, and comes with comparable warranty coverage to other vehicles in its class. Also check out the Dodge Charger and the Chevy Corvette

Related Hot Rod Pictures

Related Articles

 
1966 Ford Mustang Gets TCP Rack-And-Pinion- Better Steering
We're swiftly moving our way through the front end of our 1966 Mustang, giving it the updates... more
 
1966 Ford Mustang - Windsor Warrior
Our '66 Mustang, Project Street Fighter, has gotten a complete suspension overhaul and recently its... more
 
1966 Ford Mustang Gets Rear Suspension- Fantastic Four-Link
This '66 Mustang is being transformed from an all-original six-cylinder cruiser, to a dual-purpose,... more
 
1966 Ford Mustang Gets 9-inch Rear- Tough As Nails!
Those who have experience building or racing cars know that the weakest link of your drivetrain can... more
 
1966 Ford Mustang - Let It Eat! - PHR Project Car
Every project we tackle on this car gets us one step closer to having it run and drive. It feels... more
 
1966 Ford Mustang Fender Flares - Build Your Own Fender Flares
Fender flares can give us some room for the extra rubber. They also give us more clearance for... more
 
Upgrading 1966 Ford Mustang - In Total Control - PHR Project Car
If you have been following the progression on our Project Street Fighter '66 Mustang, you know... more
 
Project Street Fighter: 1966 Ford Mustang Gets Duralast Tools- The Last Word
Last month, I equipped the Project Street Fighter Mustang with a rigidly mounted toolbox.... more
 
1966 Ford Mustang Project Street Fighter- Running Cool
one of the most frustrating and embarrassing car problems is overheating. Of course, it usually... more
 
Street Fighter 1966 Ford Mustang - Battery Relocation Kit
I've had lots of experience with early Chevys, but it's about time I expand my horizons. I'm a fan... more

More Related Content