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Race Ready Performance Electric Exhuast Cutouts - Double-By Pass Surgery

Uncorking Your Exhaust Is Easier Than Ever With Race Ready Performance's Electric Exhaust Cutouts
By Stephen Kim
Photography by Stephen Kim
Race Ready Performance Electric Exhaust Underside
Race Ready Performance Electric Exhaust Saw
Using an electric saw, Steve... 
   
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Race Ready Performance Electric Exhaust Saw
Using an electric saw, Steve Garsky of RRP cut a section of the intermediate pipe equal in length to the cutout/Y-pipe assembly itself. Any area between the header collector (or behind the catalytic converter) and the mufflers will work fine. The farther rearward the cutout is positioned, the less resonance there will be inside the cabin. This particular install was on a truck, but the process is universal and applies to virtually all vehicle platforms.
Race Ready Performance Electric Exhaust Muffler
Since the exhaust pipes and... 
   
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Race Ready Performance Electric Exhaust Muffler
Since the exhaust pipes and muffler dangle freely on their hangers after the cut is made, the cutout was first tacked into position with an MIG welder. After verifying proper exhaust alignment, the welds were completed. The positioning of the bypass outlet in relation to the chassis doesn't affect performance, but can impact ground clearance.
Race Ready Performance Electric Exhaust Valve Assembly
RRP offers an optional $30... 
   
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Race Ready Performance Electric Exhaust Valve Assembly
RRP offers an optional $30 turndown that bolts to the electric valve assembly. This reduces resonance and prevents soot from building up on the bottom of the floorboard.
Race Ready Performance Electric Exhaust Electric Motor
The electric bypass valve... 
   
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Race Ready Performance Electric Exhaust Electric Motor
The electric bypass valve is held in place with three bolts, and features slotted boltholes that allow rotating the entire assembly on the cutout flange for easier positioning. Orienting the electric motor close to the framerails simplifies wire routing by keeping it away from the hot exhaust pipe.
Race Ready Performance Electric Exhaust 16 Gauge Wiring
Heavy duty 16-gauge wiring... 
   
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Race Ready Performance Electric Exhaust 16 Gauge Wiring
Heavy duty 16-gauge wiring is used throughout the harness, which also includes an integrated 3-amp quick-blow fuse. All connections are plug-and-play and weather resistant.
Race Ready Performance Electric Exhaust Chassis
Steve recommends routing the... 
   
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Race Ready Performance Electric Exhaust Chassis
Steve recommends routing the wiring along the framerail, over the K-member, and up the firewall. The wire can either be anchored along the framerail, or zip-tied to the brake lines.
Race Ready Performance Electric Exhaust Two Wire Hookup
Getting juice to the electric... 
   
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Race Ready Performance Electric Exhaust Two Wire Hookup
Getting juice to the electric valve is a simple two-wire hookup. RRP uses weather-resistant plug-and-play connectors for reliability and ease of installation.
Race Ready Performance Electric Exhaust Firewall
After fishing the wiring through... 
   
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Race Ready Performance Electric Exhaust Firewall
After fishing the wiring through an existing hole in the firewall, Steve connected the hot wire to a switched ignition source using a wire tap. The only other necessary connection was hooking up the ground wire. No splicing or soldering was required.
Race Ready Performance Electric Exhaust Light Switch
With the installation complete,... 
   
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Race Ready Performance Electric Exhaust Light Switch
With the installation complete, the electric valve is actuated by simply toggling this slick rocker switch that's included in the kit. Since the subject of our installation featured a dual exhaust system, the entire procedure was repeated on the other side of the truck.
Race Ready Performance Electric Exhaust Cutout Kits
RRP's cutout kits are available... 
   
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Race Ready Performance Electric Exhaust Cutout Kits
RRP's cutout kits are available in diameters ranging from 2.5 to 5 inches, with prices starting at $230. The kit includes a billet electric valve, a complete wiring harness and switch, and the cutout/Y-pipe assembly.
Race Ready Performance Electric Exhaust Valves
To ensure reliability and... 
   
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Race Ready Performance Electric Exhaust Valves
To ensure reliability and leak-free operation, RRP's electric cutout valve has been beefed up in several critical locations. The housing is machined from 6061-T6 billet aluminum, and the butterfly is constructed out of 303 stainless steel for strength and corrosion resistance. Other highlights include a rugged .438-inch butterfly shaft, bullnosed butterfly seals, a high-temp O-ring, and a heat-resistant motor.
Race Ready Performance Electric Exhaust Two Mufflers
Included in each kit is a... 
   
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Race Ready Performance Electric Exhaust Two Mufflers
Included in each kit is a cutout/Y-pipe assembly, which is available in aluminized or polished steel. For those who are averse to visiting a muffler shop, RRP offers slip-fit cutouts that can be attached with a band clamp.
Race Ready Performance

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