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Street Fighter 1966 Ford Mustang - Battery Relocation Kit

Our Newest Project Car, The 1966 Street Fighter Mustang, Gets A Battery Relocation Kit.
By Liz Miles
Photography by Liz Miles
1966 Ford Mustang Battery Relocation Kit Optima Red Battery
This is actually better than... 
   
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1966 Ford Mustang Battery Relocation Kit Optima Red Battery
This is actually better than what we started with. A generic, oversized battery was placed on the battery tray with nothing to hold it in place. To get it to its place of surgery, we replaced it with an Optima red-top battery and strapped it down the best we could. This is not recommended for long-term!
1966 Ford Mustang Battery Relocation Kit Mustang Project
1966 Ford Mustang Battery Relocation Kit Corroded Battery Tray
This is an all-too-familiar... 
   
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1966 Ford Mustang Battery Relocation Kit Corroded Battery Tray
This is an all-too-familiar sight. It seems like all old cars suffer from a corroded battery tray due to years of leaky batteries sitting in them. This piece went straight into the trash can upon removal.
1966 Ford Mustang Battery Relocation Kit Trunk
The first task is to figure... 
   
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1966 Ford Mustang Battery Relocation Kit Trunk
The first task is to figure out where to mount the battery box. It should be a flat, level place that's not so tucked in that the battery can't be removed easily. At this time, you should study the underside of the car to determine if the holes for the battery box retainers will be accessible. Watch out for the gas tank, leaf springs, and other undercarriage items that can get in the way. Sometimes there will be brackets in the way that will need to be removed for proper installation.
1966 Ford Mustang Battery Relocation Kit Bottom Plate
Set the bottom plate down... 
   
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1966 Ford Mustang Battery Relocation Kit Bottom Plate
Set the bottom plate down as a template, and mark where you will need to drill the holes. Whiteout works well to mark the floor, since it stands out over any color.
1966 Ford Mustang Battery Relocation Kit Hammer
Use a punch to mark the middle... 
   
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1966 Ford Mustang Battery Relocation Kit Hammer
Use a punch to mark the middle of the whiteout and help guide the drill bit straight. These floors are often pretty hammered, and can cause the drill bit to wander.
1966 Ford Mustang Battery Relocation Kit Drilling
With a heavy punch, you can... 
   
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1966 Ford Mustang Battery Relocation Kit Drilling
With a heavy punch, you can start drilling your holes with a step-bit. I prefer this so there is no need to change drill bits to get to the next size.
1966 Ford Mustang Battery Relocation Kit Thread
The all-thread supplied in... 
   
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1966 Ford Mustang Battery Relocation Kit Thread
The all-thread supplied in the Taylor kit was longer than needed, so to figure the correct length, drop it through the top of the box and mark how much to take off below the floor. We wanted a little extra to protrude past the lid to be safe.
1966 Ford Mustang Battery Relocation Kit Jam Nutted Bottom
The floor and the bottom portion... 
   
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1966 Ford Mustang Battery Relocation Kit Jam Nutted Bottom
The floor and the bottom portion of the box are sandwiched between two sets of nuts. It is really easy to warp the bottom of the box when tightening if the floor isn't totally flat. To help this, we added shims. Also, as a safeguard, we jam-nutted the bottom of the studs to guarantee they won't come loose.
1966 Ford Mustang Battery Relocation Kit Optima Battery
Next, place the battery between... 
   
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1966 Ford Mustang Battery Relocation Kit Optima Battery
Next, place the battery between the newly installed all-thread and slip the battery hold-down over. Now is the best time to tighten everything. The all-thread may not want to stand up straight, and there isn't a way to correct this once the box body is on, so slip the lid over the studs while you tighten the hardware. This will make the box easier to cover with the lid later on.
1966 Ford Mustang Battery Relocation Kit Battery Ground
Now that the battery is in... 
   
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1966 Ford Mustang Battery Relocation Kit Battery Ground
Now that the battery is in its new location, you will need to find a ground. The frame is the best place. There are a couple options for attaching the ground cable. We found an unused hole, and welded a nut to the face of it so we could use a bolt to attach the ground. I've seen a lot of people simply thread the bolt into the sheetmetal, but this is way prone to stripping.
1966 Ford Mustang Battery Relocation Kit Drilling Holes
The Taylor kit comes with... 
   
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1966 Ford Mustang Battery Relocation Kit Drilling Holes
The Taylor kit comes with grommets that fit the cables perfectly; you will just need to drill holes through the floor to insert them. We recommend using a step-drill for this, too. You'll have to make sure there is ample room for the cable to be routed on the bottom side of the hole. Repeat the same operation for the positive cable.
1966 Ford Mustang Battery Relocation Kit Plastic Cable Retainer
The Taylor kit also comes... 
   
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1966 Ford Mustang Battery Relocation Kit Plastic Cable Retainer
The Taylor kit also comes with plastic cable retainers to fasten the cable along the length of the car. Make sure to route the wire away from any moving or hot parts because if the insulation is rubbed off, the cable will arc and can cause a fire. We ran the cable along the outside of the framerail, and then brought it back in before the leading end of the leaf spring. A good place to route the cable is along the inside of the subframe connector, if you have one.
1966 Ford Mustang Battery Relocation Kit High Temp Sleeve
Once the cable finds its way... 
   
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1966 Ford Mustang Battery Relocation Kit High Temp Sleeve
Once the cable finds its way to the engine bay, route the cable as far from the engine as possible. Since this is a Ford, it goes to the starter solenoid, usually mounted on the passenger-side fender, but for other makes this cable would go to the starter, where we would suggest you put a high-temp sleeve over it as a safety measure.
1966 Ford Mustang Battery Relocation Kit Taylor Box
Here's the finished installation.... 
   
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1966 Ford Mustang Battery Relocation Kit Taylor Box
Here's the finished installation. We're really happy with the way it turned out and look forward to building the rest of Project Street Fighter to match.
Taylor Cable Products
www.taylorvertex.com
Optima Batteries
303/340-7440

optimabatteries.com

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