Popular Hot Rodding Magazine Homepage Popular Hot Rodding
Get Adobe Flash player

1968 Chevelle - TCI Outlaw Shifter Installation - Shifting Priorities

February, 2009
By Johnny Hunkins
Photography by Johnny Hunkins, Steven Rupp
1968 Chevelle Tci Outlaw Shifter Installation
1968 Chevelle Tci Outlaw Shifter Installation
When we last checked in with... 
   
  read full caption
1968 Chevelle Tci Outlaw Shifter Installation
When we last checked in with the Street Sweeper '68 Chevelle (January 2007), we had just installed a brace of Stewart-Warner gauges.
1968 Chevelle Tci Outlaw Shifter Installation
Our story starts with TCI's... 
   
  read full caption
1968 Chevelle Tci Outlaw Shifter Installation
Our story starts with TCI's Outlaw shifter, which has an inviting billet aluminum pistol grip handle. These shifters are rugged, and since we put ours in months ago, we've beaten the wee out of it with no problem. Our three-speed model (PN 616231) works with all popular GM, Ford, and Chrysler three- and four-speed transmissions.
WHERE THE MONEY WENT
Item: Source: Part No. Price:
TCI Outlaw shifter, 3-speed forward pattern w/cover Summit/TCI TCI-616331 $249.95
Pre-cut pedestal Advanced Waterjet n/a $60
4-inch exhaust tubing for cup holders n/a n/a free
Dupli-Color Textured Metallic, graphite Summit/Dupli-Color SHW-MX100 $8.95
Total: $318.90

1968 Chevelle Tci Outlaw Shifter Installation
This is what we started with,... 
   
  read full caption
1968 Chevelle Tci Outlaw Shifter Installation
This is what we started with, and it wasn't pretty, safe, or functional. The previous owner only bothered to attach the shifter to the tunnel with two small sheetmetal screws.
1968 Chevelle Tci Outlaw Shifter Installation
Now this is more like it!... 
   
  read full caption
1968 Chevelle Tci Outlaw Shifter Installation
Now this is more like it! Here, we're just playing with the shifter's position, trying to find out where we like it before tearing everything up.
1968 Chevelle Tci Outlaw Shifter Installation
We used the TCI Outlaw shifter... 
   
  read full caption
1968 Chevelle Tci Outlaw Shifter Installation
We used the TCI Outlaw shifter cover as a template for the top of the pedestal. You can use cardboard, which is stronger for the mock-up, or you can use chipboard, which is weaker but more dimensionally accurate, and easier to cut.
1968 Chevelle Tci Outlaw Shifter Installation
After a few failed attempts,... 
   
  read full caption
1968 Chevelle Tci Outlaw Shifter Installation
After a few failed attempts, we arrived at this successful template made of three pieces of cardboard. The sides are identical mirror images and will attach to the trans tunnel.
1968 Chevelle Tci Outlaw Shifter Installation
This is our man, Mike, at... 
   
  read full caption
1968 Chevelle Tci Outlaw Shifter Installation
This is our man, Mike, at Advanced Waterjet & Engraving. He's cutting a real version of our cardboard pedestal template out of 16-gauge mild steel. Before we got to this point, Mike scanned the template and double-checked our dimensions.
1968 Chevelle Tci Outlaw Shifter Installation
Here's what our cardboard... 
   
  read full caption
1968 Chevelle Tci Outlaw Shifter Installation
Here's what our cardboard template looks like when folded up and taped together. You can see that the cardboard held the weight of our Outlaw shifter quite nicely as we experimented with the angles and position of the side panels.
1968 Chevelle Tci Outlaw Shifter Installation
The final thing before taking... 
   
  read full caption
1968 Chevelle Tci Outlaw Shifter Installation
The final thing before taking our cardboard pedestal template to the waterjet shop was to decide how large to make our attaching tabs and where to put them.
1968 Chevelle Tci Outlaw Shifter Installation
Basically, this sign says... 
   
  read full caption
1968 Chevelle Tci Outlaw Shifter Installation
Basically, this sign says it all about the OMAX Jetmachining center: Keep yer freakin' fingers away from the jet, or risk losing them. Not only does the OMAX 55100 operate at pressures as high as 55,000 psi, but it uses garnet dust to punch up its cutting power.
1968 Chevelle Tci Outlaw Shifter Installation
We took off the cutting guard... 
   
  read full caption
1968 Chevelle Tci Outlaw Shifter Installation
We took off the cutting guard to give you this shot of the waterjet in action. Normally, the cutting head is surrounded by a protective sponge, and the entire operation is submerged in water to keep things to a dull roar. Man is this thing loud!
1968 Chevelle Tci Outlaw Shifter Installation
Here's the finished piece.... 
   
  read full caption
1968 Chevelle Tci Outlaw Shifter Installation
Here's the finished piece. Notice the halfinch- long stitches-these are the kerfs which will make it super easy to bend in exactly the right place. Now the good news: You don't need to do anything prior to this point if you don't want to.
1968 Chevelle Tci Outlaw Shifter Installation
Just weld the inside corners,... 
   
  read full caption
1968 Chevelle Tci Outlaw Shifter Installation
Just weld the inside corners, weld a short cross-brace to the back, and add cupholders if you want. (We made ours out of some old 4-inch exhaust tube laying around.) We coated the whole thing in Dupli-Color graphite-textured metallic coating.
1968 Chevelle Tci Outlaw Shifter Installation
Back at the shop, we bent... 
   
  read full caption
1968 Chevelle Tci Outlaw Shifter Installation
Back at the shop, we bent this sucker into shape. It was ridiculously easy. The cool thing is that we designed it generically to fit a bunch of trans tunnels.

Discuss in our Forums
Ford Mustang Research
Ford Mustang Get updated on all your car buying needs from safety features, to specs, to crash test ratings and options. Get all the information you need if you are interested in buying a new car like the Ford Mustang. The 2011 Mustang is available with the following engine options: V8, V6, and comes with comparable warranty coverage to other vehicles in its class. Also check out the Dodge Charger and the Chevy Corvette

Related Articles

 
1968 Chevelle - TCI Outlaw Shifter - Shifting Priorities - PHR Project Car
Check Out Our 1968 Chevelle - TCI Outlaw Shifter. We Show You How To Make An Inexpensive Shifter... more
 
1968 Chevy Chevelle- Back On Track!
Street Sweeper To a lot of hot rodders, ourselves included, a performance torque converter is just... more
 
1968 Chevrolet Chevelle - Tag Team
Centrifugal superchargers are notorious for being dogs at low rpm. The ProCharged small-block in... more
 
Driving 1968 Chevy Chevelle Editorial - Bangin' Gears
The vestiges of driving experience in a '68 Chevy Chevelle - Popular Hot Rodding Magazine... more
 
1968 Chevy Chevelle - PHR Project Car
We want to get our Chevelle project car into the 11s at the drags, but that will have to wait while... more
 
1968 Chevrolet Chevelle SS - Put It Into Overdrive!
Yeah, We Got 25 Percent Better Fuel Economy With Our Big-Block '68 Chevelle, But Our Gear Vendors... more
 
1968 Chevrolet Chevelle Brake Upgrade - Whoa, Chevy!
There's something disconcerting about pulling the trigger on a 600-plus-hp big-block, then stomping... more
 
1968 Chevy Chevelle A Daily Driver?- Bangin' Gears
I lost count a long time ago how many times I've heard a guy say his muscle car is a real daily... more
 
1968 Chevy Chevelle - Home Town Hot Rodding
When Kevin Dunn was attending school to become an airplane mechanic for the Air Force, he spotted... more
 
Paddle Shifter Install - Twisted Shifter
For a long time hot rodders have had to make tough choices. One of these was choosing between a... more

More Related Content