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1968 Chevelle - TCI Outlaw Shifter - Shifting Priorities - PHR Project Car

By Johnny Hunkins
Photography by Johnny Hunkins, Steven Rupp
1968 Chevelle Tci Outlaw Shifter Installation
1968 Chevelle Tci Outlaw Shifter Installation
When we last checked in with... 
   
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1968 Chevelle Tci Outlaw Shifter Installation
When we last checked in with the Street Sweeper '68 Chevelle (January 2007), we had just installed a brace of Stewart-Warner gauges.
1968 Chevelle Tci Outlaw Shifter Installation
Our story starts with TCI's... 
   
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1968 Chevelle Tci Outlaw Shifter Installation
Our story starts with TCI's Outlaw shifter, which has an inviting billet aluminum pistol grip handle. These shifters are rugged, and since we put ours in months ago, we've beaten the wee out of it with no problem. Our three-speed model (PN 616231) works with all popular GM, Ford, and Chrysler three- and four-speed transmissions.
1968 Chevelle Tci Outlaw Shifter Installation
This is what we started with,... 
   
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1968 Chevelle Tci Outlaw Shifter Installation
This is what we started with, and it wasn't pretty, safe, or functional. The previous owner only bothered to attach the shifter to the tunnel with two small sheetmetal screws.
1968 Chevelle Tci Outlaw Shifter Installation
Now this is more like it!... 
   
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1968 Chevelle Tci Outlaw Shifter Installation
Now this is more like it! Here, we're just playing with the shifter's position, trying to find out where we like it before tearing everything up.
1968 Chevelle Tci Outlaw Shifter Installation
We used the TCI Outlaw shifter... 
   
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1968 Chevelle Tci Outlaw Shifter Installation
We used the TCI Outlaw shifter cover as a template for the top of the pedestal. You can use cardboard, which is stronger for the mock-up, or you can use chipboard, which is weaker but more dimensionally accurate, and easier to cut.
1968 Chevelle Tci Outlaw Shifter Installation
After a few failed attempts,... 
   
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1968 Chevelle Tci Outlaw Shifter Installation
After a few failed attempts, we arrived at this successful template made of three pieces of cardboard. The sides are identical mirror images and will attach to the trans tunnel.
1968 Chevelle Tci Outlaw Shifter Installation
This is our man, Mike, at... 
   
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1968 Chevelle Tci Outlaw Shifter Installation
This is our man, Mike, at Advanced Waterjet & Engraving. He's cutting a real version of our cardboard pedestal template out of 16-gauge mild steel. Before we got to this point, Mike scanned the template and double-checked our dimensions.
1968 Chevelle Tci Outlaw Shifter Installation
Here's what our cardboard... 
   
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1968 Chevelle Tci Outlaw Shifter Installation
Here's what our cardboard template looks like when folded up and taped together. You can see that the cardboard held the weight of our Outlaw shifter quite nicely as we experimented with the angles and position of the side panels.
1968 Chevelle Tci Outlaw Shifter Installation
The final thing before taking... 
   
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1968 Chevelle Tci Outlaw Shifter Installation
The final thing before taking our cardboard pedestal template to the waterjet shop was to decide how large to make our attaching tabs and where to put them. We drew these on the template and indicated our measurements clearly for the folks at Advanced Waterjet in Anaheim, CA.
1968 Chevelle Tci Outlaw Shifter Installation
Basically, this sign says... 
   
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1968 Chevelle Tci Outlaw Shifter Installation
Basically, this sign says it all about the OMAX Jetmachining center: Keep yer freakin' fingers away from the jet, or risk losing them. Not only does the OMAX 55100 operate at pressures as high as 55,000 psi, but it uses garnet dust to punch up its cutting power.
1968 Chevelle Tci Outlaw Shifter Installation
We took off the cutting guard... 
   
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1968 Chevelle Tci Outlaw Shifter Installation
We took off the cutting guard to give you this shot of the waterjet in action. Normally, the cutting head is surrounded by a protective sponge, and the entire operation is submerged in water to keep things to a dull roar.
1968 Chevelle Tci Outlaw Shifter Installation
Here's the finished piece.... 
   
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1968 Chevelle Tci Outlaw Shifter Installation
Here's the finished piece. Notice the halfinch- long stitches-these are the kerfs which will make it super easy to bend in exactly the right place. Now the good news: You don't need to do anything prior to this point if you don't want to. Just call up Mike at Advanced Waterjet & Engraving (714-278-9874) and ask him to cut you one.
1968 Chevelle Tci Outlaw Shifter Installation
Just weld the inside corners,... 
   
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1968 Chevelle Tci Outlaw Shifter Installation
Just weld the inside corners, weld a short cross-brace to the back, and add cupholders if you want. (We made ours out of some old 4-inch exhaust tube laying around.) We coated the whole thing in Dupli-Color graphite-textured metallic coating. It matched our interior and gave it a durable finish not unlike truck bed liner.
1968 Chevelle Tci Outlaw Shifter Installation
Back at the shop, we bent... 
   
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1968 Chevelle Tci Outlaw Shifter Installation
Back at the shop, we bent this sucker into shape. It was ridiculously easy. The cool thing is that we designed it generically to fit a bunch of trans tunnels.

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