Ford Power Test
While flow numbers are certainly informative, there's no better way to judge the potential of big-block Ford power with these new heads than to build an engine and see the results for ourselves. Big-block Ford engines lend themselves to tremendous displacement in stroker combinations, with engines as large as 545 cid easily achieved with stock-block stroker combinations; however, we were interested to see what could be done with just your basic everyday 460. With a factory bore of 4.360 and a stroke of 3.850, the 460 Ford was one of the largest OEM engines in passenger car production. Cores for these engines are readily available and usually found at an incredible bargain, considering the displacement. The plan was to rebuild a basic production-based short-block, stuff it with a few well-chosen power parts, and top it off with these killer new heads from Jon Kaase Racing.
A seasoned stock 460 block was simply prepped with a 0.030-inch overbore and fitted with a set of Probe forged flat-top pistons, using stock Ford connecting rods. Though the rods are OEM forgings, the small ends were bushed for floating pins and new ARP bolts were installed. Inside the roomy crankcase of the 460, the OEM cast-iron crankshaft was retained. As far as the bottom end is concerned, this is just a common street-style rebuild.
Where the build took a walk on the wild side was the camshaft. To gauge the effectiveness on these high-flow cylinder heads, particularly with the relatively modest displacement of the short-block, the engine has to rev. With only 466 cubes at work below, it takes substantial rpm to begin to use up the kind of flow these heads are capable of. In light of this, a solid roller was the only choice, and here was no place to be shy about specifications. A COMP Cams grind No. FF-4420-4132-R108 roller was specified, which rates at 256/262 degrees duration at 0.050-inch tappet rise. When combined with the 1.73 ratio of a Ford big-block's rockers, the cam delivers a whopping 0.761/0.743-inch lift. This would certainly be enough action at the valves to tap into the airflow capabilities of the P51 heads.
Up top went the object of this experiment-the new P51 cylinder heads-which were simply bolted on in out-of-the-box form. As with previous generations of SVO cylinder heads, the P51 retains the production intake port size and bolt pattern, maintaining compatibility with established intake manifolds for this engine type. A box-stock Ford Motorsport single-plane 4500-pattern intake manifold topped with a 1,195-cfm King Demon carburetor provides the induction. What we have here is a generic 460 outfitted to pump a tremendous amount of air. The only question remaining was whether it would result in great horsepower.
That answer became apparent as our test session unfolded on Westech Performance Group's SuperFlow 902 engine dyno. Our objective there was to validate and tune the engine, and then let it eat for the numbers. We weren't intending to apply any parts-swapping, spacers, super-slick oils, or associated super-tuning tricks, but were sticking to the basics of dialing-in the mixture and timing. We began the test session with 100 octane fuel, to provide a safety margin with the decidedly high compression ratio and unknown tune. The first few tuning pulls proved that Ford was intent on delivering uncharacteristic power. Loaded at near peak, static, we found over 600 lb-ft of torque. For a ballpark reference, that's a good 50-plus lb-ft better than what can be considered a "very good" engine at this displacement. Dialed-in at 32 degrees of timing and jetted for a perfect mixture reading, we let it fly and saw a staggering 600 lb-ft of torque and 690 hp at 6,700 rpm.
Testing On Pump Gas
We cleared the fuel system and reloaded with ordinary 91 octane swill. True, the compression ratio was crowding 12:1, but with the generous cam timing, low ignition requirements, aluminum heads, and Kaase's blessing, we figured the engine would cooperate. The testing was repeated with low-grade fuel and there was no hint of detonation. What we did find is abundant power, given the generally humble nature of the engine. On 91 octane, Kaase's P51-equipped 460 showed us 597 lb-ft at 4,900 rpm, running up the powerband to 687 hp at 6,700 rpm. We had a basic short-block that could easily double for the one in a buddy's truck (stock block, crank, rods, and all). Take that basic genetic material, add a hard-hitting COMP roller cam, a Kaase top end, and a matching big induction, and you have a combination that makes way more power than the sum of its parts.
 In comparison to the SCJ head...  In comparison to the SCJ head (left), the P51 features a redesigned combustion chamber with a modern figure-eight form. Note that the area behind the spark plug has been filled in, providing more quench area at the plug side. The intake valve diameter has also been increased by .050 inch. |
 Exploring the intake port,...  Exploring the intake port, you find a shape consistent with a fully-modified SCJ head. Taking the SCJ design and refining it to create a new "as-cast" port means the P51 starts where the SCJ finishes; the bowls below the valve seat are machined and hand-blended. |
 A view of the exhaust ports...  A view of the exhaust ports hints of similar improvements. Like the intake port, the exhaust is revised and comes with the same manner of work in the bowls. The port retains the stock exit location, facilitating header installation and chassis fit. |
 Filling out the cylinder head...  Filling out the cylinder head are 2.250-inch intake valves and 1.76-inch exhausts. To go with the aggressive COMP roller cam, COMP (PN 249-943-16) springs are used to provide 240 pounds of seat load. The retainers on our engine are COMP Titanium (PN 249-731-16), with COMP 10-degree locks (PN 249-611-16) and 4785 locators. |
 With the cylinder heads bolted...  With the cylinder heads bolted to the engine and an intake gasket in place, it is clear that ports retain the OEM dimensions and placement at the port entrance. The pushrods are specific to the SCJ and P51 heads, and are longer than the OEM units. |
 One of the biggest challenges...  One of the biggest challenges in relocating the valves in the original SCJ layout was establishing the valvetrain geometry while retaining the OEM-compatible rockers. Either of these cylinder heads requires dedicated guideplates, and relocated design is said to have better geometry than stock. We found that the COMP valvetrain performed flawlessly. |
 Nestled between the heads...  Nestled between the heads is a Ford Motorsport single-plane intake, bearing the fat 4500-series bolt pattern for a Dominator-style carb. We bolted on a King Demon RS carb provided by Kaase. |
 Up front, the mighty Ford...  Up front, the mighty Ford featured a conventional mechanical water pump, turned by a moderately under-driven pulley set. An electric water pump could have spared a few horsepower of parasitic drag, but we elected for a more typical street-type setup. |
 With the 466-cube Ford ready...  With the 466-cube Ford ready to challenge the dyno, the King Demon RS was outfitted with the gold venturi sleeves, which set the flow rate at 1,195 cfm. Ignition is via an MSD ProBillet distributor, working with the dyno's Digital 7 ignition and MSD wires. |
 Our dyno session simply included...  Our dyno session simply included tuning and running the engine for a number. We found a 91/93 jet combination ideal, though this carb seemed to have been previously modified, so the jetting may not correspond with a typical requirement. Timing was optimal at a mere 32 degrees. |
 Tuned-up and twisting against...  Tuned-up and twisting against the pump, the Kaase 460 certainly did impress, spinning the dials to 690 hp and producing a phenomenal 600 lb-ft of torque. Numbers like this are rarely seen from an engine of this size, even with a wild host of radical internals. |