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Zex Nitrous Plate System - Gas Attack

We Installed A Zex Nitrous Plate System On A 350 Chevy Small-Block And Got 93 HP At The Rear Wheels. Here's How We Did It.
June, 2007
By Steven Rupp
Photography by Steven Rupp
WHERE THE MONEY WENT
ITEM: PART
NUMBER:
STREET
PRICE:
Zex Nitrous System: 82040 $544.99
Zex Purge Kit: 82010 $109.95
Zex Bottle Heater: 82006 $101.00
Zex Bottle Gauge: 85005 $43.95
TOTAL: $799.89

Zex Nitrous Plate System
Zex Nitrous Plate System
This Zex nitrous kit includes... 
   
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Zex Nitrous Plate System
This Zex nitrous kit includes everything you need for a basic nitrous install: bottle, valve, longer carb studs, braided lines, solenoids, brackets, gaskets, switches, wire, perimeter plate, and enough hardware to get it all working (PN 82040).
Zex Nitrous Plate System
Two items that can help you... 
   
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Zex Nitrous Plate System
Two items that can help you get the most out of your nitrous system are a bottle heater and a purge kit. The heater helps increase bottle pressure and maintain the optimal range of 900 to 1,000 psi (PN 82006, $101). The purge kit makes it easier to deliver a pure, cool nitrous hit when you engage the system (PN 82010, $109.95).
Zex Nitrous Plate System
The heart of the Zex system... 
   
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Zex Nitrous Plate System
The heart of the Zex system is this perimeter plate. It fits any square flange, 4150-style carburetor-equipped engine, and is different from traditional spray bar plates. Around the perimeter of the plate is an arrangement of 12 injection points, which provides a more even distribution of the nitrous oxide and fuel, resulting in more power. In addition, since the chilled nitrous travels through the plate, it drops overall charge temperatures during use. The plate is tunable for a 100- to 300-hp shot.
Zex Nitrous Plate System
This is our starting point:... 
   
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Zex Nitrous Plate System
This is our starting point: a typical 350 small-block Chevy engine. It has a stock rotating assembly, Keith Black Hypereutectic pistons, 10:1 compression, an Edelbrock Performer dual-plane intake, and a Holley 750 carb.
Zex Nitrous Plate System
We removed the Holley, and... 
   
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Zex Nitrous Plate System
We removed the Holley, and then installed the Zex plate using the supplied gaskets. According to Zex, this system is ideal for a dual-plane intake like the one on our Nova's engine, since it supplies nitrous and fuel more evenly than a spray bar system.
Zex Nitrous Plate System
Our car had a trans kickdown... 
   
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Zex Nitrous Plate System
Our car had a trans kickdown plate between the carb and the intake manifold. This plate was reinstalled above the Zex plate to keep clear of the spray pattern, so we had to reuse one of the original gaskets.
Zex Nitrous Plate System
Next, we mounted the fuel... 
   
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Zex Nitrous Plate System
Next, we mounted the fuel and nitrous solenoids to the supplied brackets, and attached them to the carb studs. We then installed the jets. Though the Zex plate is fundamentally different from other systems, changing the jets is done the same way. Initially, we set up the plate for a 100 shot, per the Zex-supplied chart.
Zex Nitrous Plate System
We mounted the solenoid activation... 
   
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Zex Nitrous Plate System
We mounted the solenoid activation switch to the bracket, and set it up so that the system would only trigger at wide-open throttle. It took some work to get the switch in just the right spot, but the bracket is designed to be easily bent into the correct position.
Zex Nitrous Plate System  Zex Nitrous Plate System  Zex Nitrous Plate System
Zex Nitrous Plate System
Finding a good spot to mount... 
   
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Zex Nitrous Plate System
Finding a good spot to mount the nitrous purge solenoid was sort of a pain. It needs to be away from heat, but close enough to be able to see. (When purged of air and ambient-temp nitrous, the stream changes from clear to a white fog, which is how you know the system is properly purged.) We picked the cowl area, and only had to drill one tiny hole in the rear cowl panel. The two wires from the purge solenoid were then run to the interior, so they could be wired into the supplied momentary switch and a 12-volt power source.
Zex Nitrous Plate System
Inside the car, we followed... 
   
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Zex Nitrous Plate System
Inside the car, we followed the detailed wiring instructions supplied by Zex, and made all of the electrical connections. The Nova's owner, Scott Miller, also owns a sign shop, so we were able to fab this switch panel out of scrap aluminum. We wired the heater so it would only work with the ignition on. This is slightly inconvenient, but at least he won't have to worry about killing his battery if the switch is accidentally left on.
Zex Nitrous Plate System
Here's the installed assembly.... 
   
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Zex Nitrous Plate System
Here's the installed assembly. The heater has a built-in thermostat to help maintain optimum bottle pressure, and all the electrical components, such as the relay, are molded into the heater. The bottle heater wires run under the car and into the interior, where they are attached to the supplied switch; the nitrous line runs under the car to the front of the engine bay. Helpful Zex included more than enough wire and braided line to route the system on our Nova.
Zex Nitrous Plate System
After installing the system,... 
   
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Zex Nitrous Plate System
After installing the system, we realized we didn't have a nitrous pressure gauge, so we ran down to our local speed shop for a Zex gauge (PN 82005, $43.95). Since bottle pressure is so critical, we didn't consider this an option. Get a gauge of some sort.
Zex Nitrous Plate System
We then moved to the trunk... 
   
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Zex Nitrous Plate System
We then moved to the trunk to mount the bottle. The easiest way is putting the brackets on the bottle, setting it in place, and marking the holes. You'll also need a hole for the nitrous line to exit the trunk, as well as a hole for the wires that feed the bottle heater.
Zex Nitrous Plate System
Originally, we had the two... 
   
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Zex Nitrous Plate System
Originally, we had the two Zex solenoids mounted to the carburetor, but found they got in the way of the air cleaner. After trial and error, we mounted solenoids to the valve covers, and the wires were then connected to the system as shown in Zex's diagram.
Zex Nitrous Plate System
Zex Nitrous Plate System
Here's the engine after the... 
   
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Zex Nitrous Plate System
Here's the engine after the install. Miller decided to ditch the old points-style distributor in favor of an MSD and new plug wires. With the system installed and tuned, it was time to hit the Mustang chassis dyno in the Primedia Tech Center.
Zex Nitrous Plate System
Don Lee Auto Zex
(888) 817-1008

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