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1968 Dodge Dart - Front-End Facelift

How We Replaced A Fender, Grille, And Bumper In One Day, Because We Didn't Know Any Better.
By Steve Dulcich
1968 Dodge Dart
1968 Dodge Dart
Up front, the Dart wore its... 
   
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1968 Dodge Dart
Up front, the Dart wore its damaged sheetmetal and brightwork surprisingly well. At times, the body damage added the desirable menacing look of irreverence, but then sometimes it just plain looked bad.
1968 Dodge Dart
The front bumper had a definitely... 
   
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1968 Dodge Dart
The front bumper had a definitely tortured appearance, and no one makes a reproduction for these cars. Hunkins figured I'd be in for nearly a grand to get it straightened and chromed, but I found a local tire shop that promised it would be as good as new for $180. That was motivation enough to lie down in the street and start unbolting it-a single 9/16-inch wrench is all it takes.
1968 Dodge Dart
Although both front fenders... 
   
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1968 Dodge Dart
Although both front fenders showed damage, the left front was uglier with damage extending to the grille and causing a drooping headlamp. The heavy hit at the leading edge is hard to fix, since the fender is welded double-wall up front. While fixing this is do-able with enough time, the better approach here is to replace it.
1968 Dodge Dart
How lucky is that? We found... 
   
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1968 Dodge Dart
How lucky is that? We found a '68 Dart left front fender in a stash of vintage body parts, and it even had the correct body side molding. When we get into a full resto of the car we'll probably lose the body side molding; for continuity, at this stage we want to keep it.
1968 Dodge Dart
The only thing that could... 
   
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1968 Dodge Dart
The only thing that could have been better than finding an exactly right 40-year-old fender in perfect condition was if it had been black. As it was, the fender was tan, and we decided to simply primer it until the rest of the Dart's bodywork is completed for a full paint job. First, the fender was cleaned, and then it was D/A sanded with P320-grit.
1968 Dodge Dart
To color the fender and provide... 
   
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1968 Dodge Dart
To color the fender and provide good protection from the elements in lieu of paint, it was shot with PPG DP-90 epoxy primer. The weather resistance of this product is better than average for primer, and the flat black color will look reasonably acceptable on this black car.
1968 Dodge Dart
Mopar fenders are usually... 
   
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1968 Dodge Dart
Mopar fenders are usually held on by fasteners along the inner fender apron, at the bottom inner rocker behind the wheelwell, at the radiator support, and by a stud below the A-pillar. To get at the A-pillar fastener, it is easiest to start by removing the inner rear splash shield.
1968 Dodge Dart
Minimally, the headlamp bezel... 
   
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1968 Dodge Dart
Minimally, the headlamp bezel needs to come off and the center grille partially unbolted to remove the fender. The Dart's grille was pretty mangled, and we intended to replace it, so we removed the whole thing.
1968 Dodge Dart
Mopar A-body fenders can be... 
   
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1968 Dodge Dart
Mopar A-body fenders can be removed in a matter of minutes. After the fasteners are all pulled, just swing the front free of the radiator support, and then lift to clear the stud at the A-pillar.

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