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1976 Chevy Camaro - Project g/28 Part 5

Getting Road Worthy, It's time to drop the engine and trans into our '76 Camaro, but there are lots of details to deal with before we hit the road.
By Johnny Hunkins
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Back at the beginning of Project... 
   
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Back at the beginning of Project g/28, we decided to go with simple, proven mods. We wanted the control of a manual trans without the hassle of converting to a clutch, so what did we do? We chose a reverse-pattern manual valve body Turbo 350 from TCI Automotive (PN 312001, $859.99). This unit is designed for competition use and can handle 600 hp with no problem. Seeing as how we're going to beat the crap out of it, we thought it was a good choice to spend a few bucks more and go extra strong on the tranny.
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We chose an 11-inch TCI Breakaway... 
   
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We chose an 11-inch TCI Breakaway converter, which is more of a street piece than a race piece. With a claimed stall speed of about 1,000 rpm over stock, the Breakaway will put g/28 in the sweet spot of the torque curve (well over 400 lb-ft at 2,500 rpm) without killing too much gas mileage or throwing out too much heat. Here, technician Jason Scudellari puts lube on the pump hub before mating it to the new Turbo 350.
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In the last issue, Speed-O-Motive... 
   
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In the last issue, Speed-O-Motive put g/28's Holley/Lunati-equipped smog-legal 383 on the DTS dyno at its facility in West Covina, CA. The mild combo was fitted with Lunati's new Sledgehammer forged 383 rotating assembly and a 50-state-legal Holley SysteMAX cam/heads/intake package. With 1 3/4-inch dyno headers and no cat-cons, the small-block turned out 403 hp at 5,400 rpm and 450 lb-ft of torque at 4,100 rpm. Our goal is to put our 3,600-pound '76 Camaro into the high-12s on motor. Can we do it? It's going to be tight, but we've got a lot of work to do first!
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When installing a converter,... 
   
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When installing a converter, Scudellari warns that it needs to go into the trans in three steps. If you stop at only two sets of splines it may look completely installed, but will frag the pump the moment you put it into gear. To get the last "step," cajole it until you hear a positive "thunk" as it bottoms out.
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Since we're drag racing too,... 
   
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Since we're drag racing too, we wanted a flexplate that conformed for SFI specification 29.1. With an internally balanced 383, we couldn't reuse the old external-balance flexplate, even if we wanted to. The new TCI piece has a zero balance for our internally balanced engine and set us back just $69.99. Here, Scudellari torques the flexplate bolts to 90 lb-ft using a thread-locking compound.
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With the new trans mounted... 
   
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With the new trans mounted to the smogger 383, Scudellari hoists the combo into g/28's engine bay. At this point, you'd think things would start going easy. Getting g/28 into a smog-legal configuration would prove difficult, but not impossible.
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Gear-shifting duty will be... 
   
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Gear-shifting duty will be handled by TCI's new StreetFighter shifter (PN 616443, $165.99), which looks (and works) a lot like a B&M Megashifter. We chose it because it works with our manual reverse-pattern transmission, but it works with all GM, Ford, and Chrysler three and four-speed automatics. The ratchet-action piece has a nice solid feel for banging through the gears and comes complete with hardware kit, cosmetic cover, Morse cable, billet handle, neutral safety switch, boot, and shifter plate with gear indicator window. At press time, the StreetFighter was only being shipped with a standard "PRND21" indicator window, but we're told by TCI that a "PRN123" version is shipping soon. Until we get the new indicator, we'll have to watch our gears carefully.
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With the powertrain in the... 
   
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With the powertrain in the car and the starter hooked back up to the electrical system, Scudellari finished the job of attaching the torque converter. Once you get one converter bolt hole lined up with the flexplate and get one bolt in, it's easy to bump the motor over and crank the rest of the converter bolts in.
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We're skipping over bolting... 
   
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We're skipping over bolting on some easy stuff (the stock exhaust, cooling system, driveshaft, a new trans cooler, the electronic choke, etc.) to show you the real headache: the vacuum routing on a '76-era California smog motor. We looked everywhere--even asking at some smog check stations--and could find no definitive diagram...
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...We found six versions covering... 
   
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...We found six versions covering Californian and non-Californian cars. We know that 350-cid engines with four-barrel carbs (the diagram we want for g/28) were sold in California, but we couldn't find that diagram anywhere. We did find a California two-barrel 350, a two-barrel 305, and even a four-barrel 305 (we'd like to see that car, but we don't think these were built), but not the one we needed.
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Oh, what a difference a year... 
   
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Oh, what a difference a year makes! In California, all cars built before 1976 are smog-exempt. Ours being a '76, we needed to keep the Positive Crankcase Ventilation (PCV) valve hooked up. That wasn't going to happen with our nice Holley valve covers.
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The solution to the PCV valve... 
   
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The solution to the PCV valve problem was to reuse the valve covers from the original 305. Before getting it smogged we'll need a new grommet, but at least the plumbing is solved. The engine isn't going to win any car show awards, but it looks a lot more like a stock 305/350 now, which is probably a good thing.
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The Holley 4160 is a 600-cfm... 
   
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The Holley 4160 is a 600-cfm vacuum-secondary four-barrel carb with electronic choke (PN 80451), which is 50-state smog legal for a multitude of applications. The 4160 has no California Air Resources Board Exemption Order number because it's technically an OEM replacement part. Don't worry; the 4160 comes with a "get out of jail free" card stating that it is emissions-legal. Just put it in your glove compartment and show it to the smog inspector if he asks for it. Note that we've already hooked up the EGR, PCV, distributor vacuum advance, canister purge, and electronic choke control to make g/28 truly smog-legal. The nipples on the thermostat housing were used to feed the old thermostatic choke on the old two-barrel; they're plugged since we're running a carb with electronic choke, which supersedes the need for the thermostatic choke.
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We're on a budget, but we... 
   
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We're on a budget, but we couldn't let our old throttle bracket pass tech--it just looked too dangerous. We picked up a universal one at Pep Boys for $20.
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It doesn't look as pretty... 
   
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It doesn't look as pretty as it did in the Speed-O-Motive dyno cell, but it's the same smog-legal 383 stroker engine. The stock valve covers, stock engine dress, and stock exhaust manifolds make it look like a simple head/carb/intake swap; that's exactly the look we're after for our visit to the smog inspector. We'll have all the CARB EO numbers and paperwork on hand to substantiate our visible parts, and we'll have a clean tailpipe to back it up.
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We plan on using Royal Purple... 
   
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We plan on using Royal Purple synthetic lubricants throughout project g/28, including motor oil, trans fluid, and gear lube for the rear when we conquer that job. We like the idea of higher film strength, which can reduce the possibility of metal-to-metal contact. Parts last longer and more power gets to the ground with a synthetic, and RP has been proven to do that time after time. We'll also be using K&N filters for the engine oil and air filter. Did you know that K&N oil filters have a handy nut on them for easy removal? We didn't, but we're sold on them now.

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