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1966 Ford Mustang - Windsor Warrior

Smeding Performance Builds A 566HP 427CI Windsor For Project Street Fighter.
September, 2009
By Liz Miles
Photography by Liz Miles
1966 Ford Mustang Engine
1966 Ford Mustang Boring
Rather than fighting the problems... 
   
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1966 Ford Mustang Boring
Rather than fighting the problems with a used block, all of Smeding's crate engines use a brand-new Dart block. The blocks come un-machined, so Smeding does the honing, line boring, and clearancing in-house.
1966 Ford Mustang Rendering 1966 Ford Mustang Grinding
1966 Ford Mustang Pistons
Here you can see the difference... 
   
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1966 Ford Mustang Pistons
Here you can see the difference between Smeding's custom KB-piston (left) and a factory-style piston. The long rod pushes the wrist pin high in the piston, making the body dramatically shorter. The shorter compression height and lesser material calls for a more dense composition to survive in a high-performance engine. That's why Smeding's 500hp-and-up engines use forged pistons.
1966 Ford Mustang Bearings
The main bearing clearances... 
   
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1966 Ford Mustang Bearings
The main bearing clearances are far tighter than most engine builders use. Smeding can do this because of the Dart block's rigidity. Smeding shoots for a 0.0018-0.0022-inch clearance to keep oil pressure high and volume low.
1966 Ford Mustang Rods
Instead of using stocker I-beam... 
   
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1966 Ford Mustang Rods
Instead of using stocker I-beam cast-iron rods (right), Smeding uses 4340 forged steel H-beam rods for their strength and durability.

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