With the growth of our popular Jeg's Engine Masters Challenge competition came the need for a new location with multiple dyno cells, and the absolute need for incredibly accurate information to determine the annual Champion. Our Challenge competition tests engines for average power production (both torque and horsepower) over a given rpm range (this year, it's 2,500-6,500 rpm). In searching for a new home, we found a facility boasting a trio of identical new Dynamic Test Systems (DTS) dynos, and the capability to offer competitors a way to truly compare dyno figures with the Champions of this new sport.
Previous Challenges had been hindered by the understandable want of the participants to compare data. By choosing to locate our "qualifying" sites in different geographical parts of the country, this became impossible. Variations in weather, altitude, and test machinery meant the best-running engines would all go to the Finals, but the numbers produced in the qualifying sessions could not be directly compared. We needed to find a better way to level the playing field so all participants could see how they fared directly with those who'd be crowned Champions.
With a location found and secured as the new home of the Challenge, we were happy to begin work with the manufacturers of the dynos we'd be testing on. Dynamic Test Systems (DTS) was enthusiastic about the Challenge being run on their well-refined dynos, and we shared with them our need for absolute synchronicity between the three separate machines. All the subject engines could now be located under the same roof and be tested under very similar conditions (geographically-speaking). We needed their assurance all three dynos would be capable of delivering identical test data to ensure all participants a fair run.
What we got from DTS was more than assurance. This team is seeing the Challenge as a perfect way to showcase the accuracy and repeatability of their dyno test systems. They've guaranteed us accuracy to within less than one total horsepower among all three dynos, which is perfectly acceptable to us. Further review of their product only served to build our confidence in their claims. While no one will truly see this benefit until after the Challenge competition has been completed, what we've learned has certainly shored up our beliefs in making the best-possible decisions for our Challenge, and we'd like to share those findings with you.
We know relatively few of our readers will ever actually own their own dyno. However, we know more and more readers are having their own engines or cars tested on dynos to better tune them for efficiency, and also to know the exact power figures to work with. Also, testing a new engine ensures the assembly and machining is correct, and after a thorough dyno session, the owner knows the current state of their significant engine investment.
Knowing the engine runs well prior to its installation in a vehicle saves on headaches, too. Once the engine is installed, the owner knows it's capable of starting and running well, so if it doesn't start, or if it starts but runs badly, the builder knows it's not the engine, but some other subsystem in the car. Should you install a fresh, untested engine in the car and have issues getting it started or running correctly, is it the engine itself, or something in the car? You simply cannot know until the problem is diagnosed accurately and corrected. If you'd have dyno tested the engine first, you'd know for certain.
In looking over the DTS equipment, we learned plenty about engine testing. We've been doing this for awhile and were surprised at just how much we did not know. Let's take a look at some DTS equipment, and once we're through it should become apparent how important accurate dyno testing is for everyone, and exactly how critical it's grown to be for the participants and sponsors of our Jeg's Engine Masters Challenge competition. By working with the dedicated crew at DTS, we feel we're doing our very best to deliver the world's finest dyno racing competition, and after learning a bit more about how they do things, we're confident you'll want your next engine tested on a DTS dyno too. There may be some power hiding inside you didn't know about, and these machines have been designed to help you find every last horsepower you've already paid for. That's the kind of machine we find hard not to love, and we're quickly falling for these innovative and precise machines from DTS.

Precise control of the water...

Precise control of the water equates to precise control of the load applied to the engine. DTS designed an exclusive stainless steel spool-type valve that is extremely precise in the flow control. To further enhance the precise control DTS uses it's exclusive valve on both the water inlet and outlet water of the absorption unit. Most other water brake systems control only the inlet water or the outlet water, but not both.

The dual valve control also...

The dual valve control also allows the water brake to respond quickly to abrupt load changes such as a nitrous oxide "hit" and it increases the overall system torque absorbing capacity. The DTS equipment (like this input shaft) is obviously beefy enough to support big power in this controlled environment.

In an automatic sweep test...

In an automatic sweep test (where the operator sets a starting and ending rpm range), the dynamometer will automatically control the engine's load to accelerate it through the preset rpm range. Various rates of acceleration (rpm per second) are offered. DTS designed the load control system as a "proportional band" type system, which allows the engine to do what it wants too naturally. An internal combustion engine is not linear in its power output through a sweep range, so DTS does not hold the engine to a precise rate of acceleration.

If the engine wants to accelerate...

If the engine wants to accelerate faster or slower at given points through the sweep range, the DTS system allows it to do so without losing control of the engine. This is extremely valuable in evaluating the data because you have information on what the engine actually did rather than information the dynamometer allowed the engine to do. Sweeps can also be timed, which provides critical acceleration rate data.

The engine docking cart improves...

The engine docking cart improves the versatility of adapting various configured engines to the dynamometer.

It's part of the DTS 8800...

It's part of the DTS 8800 system and will be used in the Jeg's Engine Masters Challenge program...

...to allow for the testing...

...to allow for the testing of all 50 engines in a short period of time.

All DTS systems have integrated...

All DTS systems have integrated starters built in the system so a bellhousing, flywheel or engine starter is not required although can be utilized if the operator chooses.

The universal flywheel makes...

The universal flywheel makes it simple to connect engines of all styles. Its a heavy-duty part capable of handling huge power, and the same-weight flywheel will be used on all Challenge engines. It's this kind of adaptability we needed to make the Challenge happen, and we know professional engine shops like the ease of being able to use the same flywheel to connect any engine to the dyno with ease. The time savings (versus having to use different flywheels for different makes) is huge, and having to keep a single universal flywheel sure saves precious space in the dyno cell too.

The industrial heavy-duty...

The industrial heavy-duty design and construction means years of trouble free operation. All DTS systems are built for continuous operation (24/7/364) and carry a full two-year warranty.

DTS dynos are capable of supporting...

DTS dynos are capable of supporting up to 2,000hp, 1,500lb-ft, and 15,000 rpm! Shown are DTS dynos being built, and the quality of the materials behind the high-tech goodies is obvious.

The data acquisition system...

The data acquisition system has six graph pages and seven numeric pages to evaluate the data. Up to four operator-selected data channels can be plotted on each page, and up to three different runs (or three different engines) can be plotted against each other for evaluation.

The dashboard style of the...

The dashboard style of the graphics makes it easy to read and understand the various functions being monitored.

For training, answering questions,...

For training, answering questions, software updates, and trouble shooting, all DTS systems include the online service 'DynoCom.' DTS technicians can access any system, worldwide, through a telephone line and operate as a satellite location. This means training is quick and simple, and any upgrades to software can easily be downloaded. DTS can see your screen as you do, in real time, and any questions can be answered in extreme detail. There is never any charge for the DynoCom service.

Overall, the DTS units are...

Overall, the DTS units are more compact than what we're used to, and yet they offer many features available nowhere else. The ease of engine installation makes it possible for a single technician to prepare an engine for testing, and that saves time and effort too. We look forward to using these dynos in our Challenge testing, and we appreciate the innovations coming from DTS. You should see the new DTS 1600 valve spring dyno! This cool tool tests the springs to your preset limits from installed height to max lift, and offers repeatable testing for these critical components. Compared to the "manual" spring testers we're used to, these are light years ahead. Check out the DTS website for more info on all the Jeg's Engine Masters Challenge-quality dyno test products from Dynamic Test Systems.